Load Google Translate Hi as part of an ongoing project im looking at producing a light box which is 270mm x 120mm x 20mm, a number of Norlux NHX414040S00S units require installation into the lighting box, likely 5 units to create the best dispersal of light. a heat sink solution is required which will not modify the dimensions of the lighting box chassis. can anyone provide any suggestions which could solve this issue at present the lighting units will burn out within 15 mins using an aluminium plate to disperse the heat however a sufficient sized plate to disperse the heat will not fit within the chassis.
A solution is also required for the chassis cover, it is required to provide the maximum distribution of light provided from the 5 units without diffusing any of the light.
Any help would be greatly appreciated. thanks.
Regarding the heat sink, can you use an aluminum plate with fins on the back? Something like this one from Aavid might fit but Wakefield and other extruders will make them too and different companies have different minimum order amounts. http://www.aavidthermalloy.com/cgi-bin/exdisp.pl?Pnum=61585&LengthUnits=in&ExLength=3&airflow=57.2&CType=Natural&AirUnits=LFM I don't know enough to be able about your application to guess if this will work but you need a heatsink with more surface area and access to air outside the light box.
I have looked at this previously, however the extruded aluminium cannot distribute the required amount of heat sufficiently alone, and the available heat sinks I have been able to find would require the lighting box to change, the lighting box is required to be this size as it is due to be fitted within confined spaces so the minimum amount of space must be used. I have also looked at liquid cooled systems, however this would require a through flow of the liquid and a heat exchanger which given the space constraints, is not an option.
I don't have to deal with such tight space constraints so I am just guessing but iIs it possible to direct an air flow toward the heat sink? I know of some applications where space constraints forced a developer to use a copper heat sink but I've never had to do that. There are also some graphite products that could be interesting. Or could you turn the problem around and generate the light somewhere else where you had more room and then pipe the light into the box?
how would you go about piping the light into the box??? do you mean using fibre optics?? how would you go about re dispersing the light into the area without creating a spotlight effect??
Fibre optics, light pipes such as the ones made by 3M, light tubes (see Wikipedia), etc. are all possibilities. I think you'll have to be creative, but maybe you can borrow some ideas that you get from researching daylighting or the process of getting light into MRI rooms in hospitals. This is not a problem I have had to solve so I really don't have any detailed solution for you, but it sounds like a fun project. Good luck with it and perhaps someone more knowledgable can offer some better advice.
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