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Aug 24, 2011 5:07 PM

Ask the Expert, David Norton about AC-DC power supply and DC-DC converter applications

If you need help on anything technical relating to AC-DC power supplies, DC-DC converters, EMI filters, fault-tolerant power systems and switchmode power topologies, please post your question here!


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David Norton

David holds a BSc. (Honors) in Electrical and Electronic Engineering and has 30 years of experience in the power supply industry.  His expertise is in AC-DC Power Supplies, DC-DC Converters, EMI Filters, Fault-Tolerant Power Systems and Switchmode Power Topologies.

 

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    1. Mar 12, 2010 7:36 AM (in response to nlarson)
    Re: Ask the Expert, David Norton

    Hallo

     

    I don't know if this is the place to ask but I am looking for transformer copper foil to turn my primary and secondary windings of n dc - dc full brige power supply and it has a lot of current on the secondary (200A)  where is a good place I can buy a 10m roll of the stuff. I am from south africa.

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    2. Apr 5, 2010 11:19 AM (in response to albertalchin)
    Re: Ask the Expert, David Norton

    Hello Albert,

     

    Sorry for the late reply.

     

    We actually get our magnetics made offshore now.  I would suggest contacting a local magnetics manufacturer and seeing if you can buy some from them.

     

    Best regards,

     

    David

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    3. May 31, 2010 4:09 AM (in response to nlarson)
    Re: Ask the Expert, David Norton

    Hi,

     

    I'm searching a charger component for a battery  pack of 2 cell LiFePO4 (7,2V or 7,4V) from USB supply.

    Havee you  got reference of a charger component who integer step up regulator, or a  step up regulator who can start in short circuit?

     

    Thanks

     

    Best  regards
  • Currently Being Moderated
    4. Jun 3, 2010 6:35 PM (in response to nlarson)
    Re: Ask the Expert, David Norton
    Aloha-David,  I need some manufacuturing direction for an Axial Flux Generator, do you know of any US based companies?
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    5. Jun 4, 2010 12:30 PM (in response to DeltaRay)
    Re: Ask the Expert, David Norton

    Hello Ray,

     

    I had to Google that term!

     

    I found this link http://greenterrafirma.com/axial-flux-alternator.html

     

    Thanks

     

    David

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    6. Jun 11, 2010 6:22 PM (in response to nlarson)
    Re: Ask the Expert, David Norton

    Kind of new to forums hope I posted this correctly.

     

    I need a diode but don't know how to ascertain values.  It will be used on 12 volt DC (motorcycle).  This is an antique (35 yrs old) with electric start which will be on display and started remotely.  We want to temporarily supply power to the ignition from the starter solenoid while the engine is being started.  Once the engine runs and the oil pressure comes up it will close a switch and take over supplying the current.  We need to use a diode in the circut to prevent feedback to the starter solenoid once the 2nd circut comes on line.  If it is not isolated in this way then the starter will continue to be engaged with the engine running.  I know how diodes work but have no idea how to purchase one that will hold up.

     

    Thanks, Trout

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    7. Jun 12, 2010 2:08 AM (in response to nlarson)
    Re: Ask the Expert, David Norton

    Dear Sir,

     

    Kindly suggest a way to protect microcontroller circuits from surges when the power supply is derived from the mains.

     

    With best regards,

     

    Satyabrata Das

  • Currently Being Moderated
    8. Jun 14, 2010 2:48 AM (in response to nlarson)
    Re: Ask the Expert, David Norton

    Hi David.

    I hope that you are the right person to answer my questions.

     

    I'm designing a wireless measurement board. Some of the spec:

     

    - Battery powered from one Li-Ion cell.

    - Bluetooth module

    - 8 bit XMEGA low power microcontroller

    - Low noise. ADC is 14 bits, VCC=3V so one LSB =180 µV

    - Low power. Idle current is in µA range

    - Small size, ~40x50 mm

    I have designed some versions already but I have not found out the best way to do it yet.

     

    In one design I have non-isolated DC/DC-converters. This may generate noise but I can not compare because of other problems with the design in this board like a misplaced crystal close to an amplifier and no filters of signals between digital and anlogue. (SPI)

    In all other designs I use linear regulators.

    I know that if the Bluetooth module have to send with high power (longer range) there will be noise.

    The GND planes are separated for digital, Bluetooth and analogue and only connected at the power supplies.

    The power supplies is filtered on the input with a LC-filter and on the output with a PI-filter. The L is a multilayer ferrite. C is small for analogue as it is a constant current consumers but large for Bluetooth (~100µF)

    During each sample the power can be high, like 100 mA depending of if the board also generate anything at the sampling (like light) or not. After that there will be some calculations or other software tasks and data transmitting to the Bluetooth module that takes ~100 µs but most of the time between the samples the system is idle.

    The Bluetooth module have send bursts in the kHz range.

     

    Do you have any idea of what approach that might be best for this kind of power supply? The power must be very noise free but also consume almost nothing during idle.

    DC/DC-converter or not is of course the most important question.

    There to put and what type of filters is also important.

  • Currently Being Moderated
    9. Jun 14, 2010 10:48 AM (in response to Trout)
    Re: Ask the Expert, David Norton

    Hello Trout,

     

    Ideally you would need to find out what the current draw is, though I would not expect the ignition to draw more than 10A.  A 50V rated would give you some margin against any spikes..  Might be a case of trying one and seeing how hot its gets.  A general purpose type would be good enough.

     

    Thanks

     

    David

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    10. Jun 14, 2010 10:53 AM (in response to satya)
    Re: Ask the Expert, David Norton

    Hello Satyabrata,

     

    There are two ways.  One would be to buy a power supply that meets EN61000-4 immunity.  It should be stated on the datasheet.  The other would be to buy an EMI filter that attentuates high voltage pulses and put that between the AC input and the power supply..  TDK-Lambda's MAW series has that feature.

     

    Thanks

     

    David

  • Currently Being Moderated
    11. Jun 14, 2010 11:09 AM (in response to Bengt)
    Re: Ask the Expert, David Norton

    Hello Bengt,

     

    I would use something like Linear Tech's LTC3252, that is a dual output converter, but they probably have a single output version.  They claim to be low noise and have low standby currents.  Looks fairly simple to use.

     

    Thanks

     

    David

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    12. Jun 15, 2010 4:09 AM (in response to nlarson)
    Re: Ask the Expert, David Norton

    Hello David

     

    can you help me, I'm looking for a special PWM-Controller. It is for a Charger with a Microcontroller,  for some different batterie types, first Lead Acid Gel. It should work with a 24V DC Voltage, Output must be regulated in a Range from 2V up to 15V. Also the Output (Charging) Current must be regulated in a wide Range, up to 3 or more Amps. This should done with reference voltages, generated by the Microcontroller. Therefore all Error Amp Inputs must be free connectable, and not connected to any internal reference of the PWM-Controller. Furthermore i wish me an Output that can directly control a Power MOSFET as switcher, or an internal Power switcher. All Controllers that i found, has only one or two npn Transistor Outputs, and need additional Parts to control a Mosfet (UC3524, TL494).

    Thanks, best Regards

     

    Holger

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    13. Jun 15, 2010 12:11 PM (in response to hms)
    Re: Ask the Expert, David Norton

    Hello Holger,

     

    You may want to give Atmel a call.  They have some microcontrollers designed for power supply use (electronic ballasts for fluorescents).  Fairchild also have some I understand.

     

    Thanks

     

    David

  • Currently Being Moderated
    14. Jun 16, 2010 4:24 AM (in response to Nortski)
    Re: Ask the Expert, David Norton

    Hello David

     

    That's right, but these devices (AT90PWMxx) has not enough programm Space for the application that i have planned (only up to 16 kB).

    Furthermore there are some other  limitations (no I2C-Bus-Hardware-Interface for Communication with the HID-Module, and others). Thats why i favorize a design with separate Microcontroller an PWM-Controller.

     

    Thanks

     

    Best Regards

    Holger

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