Making Time

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After many years of reliable use, the buttons on my Oregon Scientific Atomic Alarm clock are just worn out and setting the alarm time can be very hit and miss. I toyed with the idea of taking it apart to clean up the contacts, but I realised that what I really wanted was a keypad so I could just type in the alarm time. I'm my own boss, so getting up time can vary massively between very early to just making sure I don't end up arising after midday. So a keypad entry is very appealing.

 

I knew I could multiplex four 7-segment displays and use that multiplexer to check for keypad button pushes, I'd seen designs using Microchip PIC well before the Arduino came along. I fantasised about having a hi-resolution display with a WiFi enabled controller to show all sorts of supplementary information, but realised that was just another form factor for a smartphone. I also knew that even a basic clock has multiple states - showing the time, entering the clock or alarm time, alarm on & off and so forth, so keeping the first version simple enough that it would see the light of day was a key objective.

 

So after a brief survey of possible parts, I came across the following:

MPR121

MPR121 capacitive touch based keypad - I2C based multi-touch sensing

 

7-segment

TM1367 based 7 segment display module: A massive simplification for driving the display over it's own two line protocol

 

So as I'd made these two elements rather too easy, I decided to forego using a Real Time Clock module. Some of the Arduino's in my collection have actual crystal oscillators on them, rather than rather temperature sensitive and fundamentally inaccurate ceramic oscillators. So if the RTC module uses a crystal and I've got an Arduino with a crystal on it, why can't I write the code to run a reasonably accurate clock? The single biggest issue is the an RTC uses a crystal tuned to 32,768Hz which is rather easy for a computer to divide down to 1Hz aka a one second tick. Whereas I've an Arduino running at 16MHz which doesn't divide so easily and, as a surprise to some, means the millis() function is actually off by just a little bit. It's reliable & consistent, but the difference needs to be corrected. I already had some pointers from various pages on the internet about tracking the accumulating error and how, once there has been some calibration, the difference can be accounted for.

Pro Mini With Crystal

This is a fairly typical Arduino Pro Mini with the large oval can that is a proper crystal oscillator.

 

So after re-finding the pages buried deep on the inter webs using my sketchy recall of the keywords, I spent a surprisingly short amount of time coding the algorithm and a stupidly large amount of time running various calibration runs - sometimes thwarted by Windows 10 deciding to do an automatic restart after an automatic update - that lost several overnight runs.

 

The varying results average out about 2 or 3 seconds per month, which isn't as good as a decent RTC module with some sort of temperature compensation and millions of $$$ of research, design and testing, but it's good enough for the purposes of waking me up.

 

Having got the Arduino making like an RTC, the next bit was to get the two main external components working. As an ancient (over 40) engineer, I've learnt to make things work separately before integrating them. And whilst this is more of a leisure project, I'm glad I did. As I implied above, even a simple alarm clock has multiple different states that it might be in and the state checks & changes happen in both the display & the keypad code. So once some mail in an A4 envelope arrived, I drew out the state machine on it. Which made me realise that this first pass was going to have some quirky user interface for time entry. Again, experience has taught me that it's v3 before you get to a scheme of work that you are happy with, so I've pressed on with v1.

 

The original SparkFun keypad is retired on their website but is generally available from the usual sources. The TM1367 display is available in various forms from all the same sorts of places.

 

Here's the connections to be made:

There is some artistic licence going on here with the TouchShield - but the labels are very clear on the 12 pad model like the parts I used here.

 

And this is what I've got going now.

 

You'll spot that I've sneaked in a piezo buzzer as well so the alarm makes a noise - I've got those on pin 5 and ground.

 

 

The code is split in to three modules - the main sketch, two supplementary sketches, one for the clock code and one for the keypad, plus a settings file. I do this so I can get to the code I want to adjust without wearing out the scroll wheel on my mouse.

 

Available here: https://github.com/HeadBoffin/NeRDPACk

 

The main file, TouchPadClock_v0.2, contains the required setup() and loop() profunctions (C functions with no parameters or a return value, must be a procedure then). There's not much in there as most of the action is split over the Clock and TouchPad files. There is however a sneaky bit of code to set the clock each time there is a new upload - saves hours of time and means the time setting part could be left until the end.

 

All the includes, object initialisation, defines, constants, pins etc etc are in the settings.h along with my usual trace & debug utilities which got rather left behind whilst hacking away at this on the sofa of an evening but I'll go through the code to make use of them before I add to the functionality. The clock module has accumulated some of the state checking related to what it should be displaying which will need refactoring out at some point.

 

The keypad module stores information on what has been touched and then calculates how long a pad was touched for upon release. It also has the two level state machine that knows what mode the clock is in (normal, alarm set, time set) coupled with which keypad was touched to determine what to do next. This is very much v1 of a user interface - to set the alarm you hold down the * key for more than two seconds but you don't currently get any feedback on this until you release.

 

But all this is the joy of these side projects - once you have this base platform, you can incrementally improve the functionality - it only uses half the Arduino's flash and a third of the RAM, so there is plenty of room for having a snooze function, the date and alarms depending on the day of the week. Indeed, one of the reasons for doing this was because I want a 7.5 minute snooze so that after two snoozes, a quarter of an hour has passed rather than the 16 minutes I get at the moment.

 

And I need to laser cut a cool enclosure.